How to Choose the Best Hard Shell Luggage

When you’re shopping for luggage, there are many details to consider. This includes size, weight, material, locks and maneuverability.

For travelers who need durable suitcases that can handle the wear and tear of airline baggage handling, a hard shell case is a great option. These sturdy bags are typically made from polycarbonate and have all the other perks you expect in high-quality luggage: spinner wheels that speed through airports and cobblestone streets, TSA-approved locks and more.

Size

Seasoned travelers know that the best hard suitcases handle travel wear and tear like a champ. Hard-sided luggage with molded shells protect contents and are easier to maneuver than soft-sided suitcases, since their solid construction resists damage from bumping against other bags and rough surfaces. The top-rated Samsonite Freeform spinner line, for example, features dual, heavy-duty wheels that hold up to abuse and 360 mobility, plus a sleek silhouette, a large front pocket for documents and electronics, and details like an aluminum telescoping handle and Hinomoto Silent Run wheels.

When choosing a hard-sided suitcase, look at its outside measurements and weight to ensure it’s not too big or too small for your trip. Also, test the handles by pulling on them to see hand luggage bag how easily they move and if there’s any rattling or wiggling. And if you opt for a hard-shell carry-on, consider the opening—some feature middle-opening zippers, which allow you to pack more evenly or a clamshell opening that lets you access items easily. Make sure your suitcase also has a TSA-accepted lock to help keep your belongings safe and secure.

Weight

Depending on the materials and other added features, hard-shell suitcases can weigh more than soft-sided bags. A suitcase’s weight counts toward an airline’s baggage weight restrictions, so it’s important to check that information carefully before making a purchase.

While the teeny-tiny hard-side case we recommend isn’t the lightest in our rankings, it’s small enough to slip miraculously into airline carry-on sizers (which we’ve heard is getting more and more difficult). Our testers loved its snap-off spinner wheels for maneuvering around town, and its telescoping handle was sturdy and easy to grip.

In addition to spinner wheels, many hard-shell suitcases come with inline wheels that are more durable and work well over rough surfaces. Make sure to test out any suitcase in person before you buy, as the wheels can have a big impact on maneuverability and how easy it is to get your luggage from point A to point B. You’ll also want to consider whether or not the suitcase has built-in locks, which are a must-have for keeping your belongings safe on the go.

Material

The material of your luggage is key to how it handles and performs, especially when faced with the rigors of travel. A hard-shell suitcase is built to withstand the wear and tear of airport mayhem and other unforeseen occurrences. In addition, these bags are less likely to rip open as easily as soft-sided suitcases.

Aside from being sturdy, the best hard shell luggage is lightweight and easy to maneuver. Many feature wheels with multiple directional functions, as well as ergonomic, comfortable handles that are easy to grip and hold. If security is an important factor, look for a suitcase with state-of-the-art locks that are virtually impervious to tampering.

For maximum protection and functionality, choose a hard-shell suitcase made from aluminum or polycarbonate. Both materials are durable and lightweight, and they’re available in carry-on suitcase sizes that meet airline carry-on luggage size restrictions. These suitcases also include interior divider panels, zippered expansion sleeves for up to two extra inches of packing space, and built-on TSA locks that ensure your belongings remain safe on the go.

Locks

Typically constructed of ultra-durable polycarbonate or aluminum, hard suitcases can hold up to the rigours of baggage handling, and the rigid exterior protects your belongings from any bumps or knocks. They also offer extra security, with built-in TSA-friendly combination locks to keep luggage secure in transit and prevent accidental tampering by overzealous baggage handlers.

The locks can be a bit more tricky to open, as you have to unzip the entire case to get inside, which can take time if you’re on a tight deadline or want to quickly grab something out of your bag. Additionally, some travel experiences may restrict the use of hard-sided suitcases, so check before you book your excursion if that’s an important feature for you.

This slim, durable hardshell suitcase from Calpak is a lightweight carry-on that adheres to European and US carry-on luggage size restrictions so you can skip the baggage carousel and save money on checked luggage fees. It’s built with TSA-approved combination locks, YKK zippers, 360-degree manoeuvrability and comes with a matching soft-sided carry-on bag.

Maneuverability

In addition to a sturdy handle and hard shell that can stand up to wear and tear, a suitcase’s maneuverability matters when lugging it up flights of stairs or over rough sidewalks. The best hard-shell carry-ons offer smooth movement, gliding effortlessly over bumpy sling bag manufacturers surfaces. Check the measurements of the suitcase’s wheels and telescoping handle to make sure it fits comfortably in your hands. Gently jiggle the handle to see if it feels solid and doesn’t shake.

Many of the best hard-shell suitcases for travel come equipped with spinner wheels, which roll in two directions. They’re more durable than inline wheels, which only move in one direction and can catch on cracks and crevices.

For extra durability, look for a suitcase with an outer layer made of polycarbonate or a molded ABS plastic. Polycarbonate is a lightweight, impact-resistant material that’s also easy to clean and scratches. Some hard-shell luggage, such as the Samsonite Freeform spinner, is available with double wheels that provide additional stability and a more comfortable grip. Others, such as the voluminous Eagle Creek Gear Hauler XT 32″, feature duffel-style tops that support hardshell-type trays to offer massive interior packing capacity.